How To Move Solar Panels: Step-by-Step
Once you decide that relocating your solar panels is worth it, you’ll need to create a detailed plan that includes your timeline, budget, and necessary permits or approvals.
1. Hire a Professional Solar Installer
A solar installer can look at both homes and handle the parts of the move that require specialized training. Because the panels still produce electricity in daylight, removing them involves both electrical hazards and the risk of working on a roof. Professional help can also reduce the chance of damaging the panels, the roof, or your warranty.
When looking for a solar installer, the company that installed your current system is a good place to start. Find out whether it handles removal and reinstallation, whether your warranty would still apply, and whether it serves the area you are moving to.
If the original installer cannot help, get written quotes from at least three qualified solar companies. When comparing quotes, look at what each installer includes. A complete estimate may cover:
- Shutting down and disconnecting the system
- Removing the panels and racking
- Packing or transporting the panels
- Repairing the old roof
- Supplying new mounting equipment
- Handling permits and inspections
- Reinstalling and testing the system
- Coordinating with the utility company
It is also worth checking that the installer is licensed and insured, has experience moving existing systems, and offers a workmanship warranty.
2. Disconnect and Remove the Panels
When uninstalling solar panels, it’s best to rely on the company that originally installed them, if possible. At the very least, you should hire experienced technicians who know how to uninstall, transport, and reinstall solar panels.
We recommend you avoid doing this project yourself, and not just because it can void your warranty or ruin your roof. The panels are heavy and cumbersome, and can easily be damaged. There’s also a risk of you falling off the roof or ladder. It’s not something to undertake even if you consider yourself generally handy.
Regardless of what you choose to do, it’s best to understand the general procedure. Below are the 4 steps involved in disconnecting and removing solar panels to prepare them for transport:
Prepare for uninstallation
Notify the local utility company about your plan to uninstall the system. If necessary, you may also need to notify your local government, especially if permits are needed for the solar panel system removal.
Take proper safety measures
Block off the area where the work will take place to ensure everyone’s safety. Then, use the solar panel system’s shutdown procedure: turn off the solar inverter first, then hit the solar disconnect switch.
Disconnect the system by first switching off the DC disconnect (located near the inverter) and disconnecting the wires running to each solar panel.
Switch off the AC disconnect (usually situated near the main panel) and disconnect the solar system from the home’s main electrical panel.
Unmount the panels
Remove the fasteners or bolts holding each panel in place, and carefully lift the panels off their mounts. You’ll need to disconnect the wiring between the panels. Keep in mind that solar panels are heavy and fragile.
It’s helpful to label the wires so you have an easier time with reinstallation at the new location. Use nylon zip-tie tags and a permanent marker, so even if they get wet, you can still read the writing.
Dismantle the mounting system
After removing the panels, you can finally take apart the racking system. Make sure to repair and seal any holes left in the roof to prevent leaks as well.
3. Transport the Panels to Your New Home
Solar panels are usually moved upright in protective crates or on secure pallets, with foam padding, corner guards, and dividers to help keep the glass and frames from rubbing against each other during the trip. The panels should be strapped firmly enough to stay in place without putting pressure on the center of the glass.